Centralise data

Integrate and unify data from multiple sources

KPI dashboarding

Gain end-to-end visibility into active processes

Root cause analysis

Guide operators through digital, lean workflows

Integrate with any tool

Replace static Excels with real-time KPI reports

FactryOS

Revolutionise your manufacturing operations

Are you dealing with inefficient order management, manual waste detection, excessive unplanned downtime, and poor process traceability?

Envision a production floor liberated from paper, data silos and static spreadsheets, where everything works seamlessly for you. It's called lean manufacturing - and that's exactly what FactryOS helps you to achieve.

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Factory FactryOS dashboard

Establish lean production operations

  • Gain end-to-end data visibility
    Follow up on the status of orders or batches - on any device.
  • Streamline your processes
    Manage operations in real-time. Optimise inventory and WIP levels.
  • Adapt production on-the-go
    Flexibly adjust operations to meet evolving customer needs.
  • Avoid unplanned downtime
    Identify trends and bottlenecks before they cause downtime.
  • Radically reduce waste
    Eradicate reworks and scrap through in-process quality checks.
  • Get a global view on operations
    Compare performances of multiple lines and sites in a glimpse.

Clients about FactryOS

To me, the biggest added value of FactryOS is the overview it brings to the shop floor. The TV screens not only bring clarity, but also make production planning so much easier.

Andy Vanderpoorten - Copaco

The MES has significantly improved traceability of batches and orders. And in case clients have a question, we can now send them any data they need for every stage of the production process.

Yves Hemelaers - Jacques Ice

A clear sign of our factory’s improved efficiency is the fact that the planning parameters we used before no longer match reality.

Stefaan Claeys - Helioscreen

By implementing Factry’s MES platform detailed OEE calculations are now finally possible, including per machine type or individual machine.

Andy Vanderpoorten - Copaco

Before, we relied on paper. With Factry MES operators get the right information at the right time through user-friendly communication screens.

Stefaan Claeys - Helioscreen

Due to real-time production monitoring with FactryOS, our product overfill has decreased by 15 to 20%. When you’re producing an amount of 235 million ice creams a year, that makes a huge difference.

Yves Hemelaers - Jacques Ice

We needed a flexible and intuitive MES platform that could handle our rapidly fluctuating workflows. FactryOS turned out to be the best match for our needs. While most other tools lacked flexibility, it checked all of our boxes.

Pieter Schuermans - Jacques Ice

Seamless integration, real-time control

FactryOS operations screen

Streamline operations

Manage, control and trace your manufacturing process in real-time, from production order to final packaging.

FactryOS setup order guide

Simplify workflows

Guide operators through a lean workflow, with clear work instructions and real-time insights into planning and production changes.

FactryOS downtime state transition tables

Eliminate errors

Replace manual waste and downtime detection with automated data collection, eradicating the risk of manual errors and faulty data.

FactryOS Message Queue

Connect any source

Integrate any aspect of production by connecting with other systems such as ERP and WMS, through standard protocols.

Grafana OEE dashboard

Enhance visibility

Display real-time production data and KPI dashboards on any screen, whether on large TV screens, PCs or tablet devices, or a mobile phone.

Seamless integration, real-time control

Get process insights when you need them

Lacking real-time insights into the progress, efficiency and yield of your manufacturing operations?

Stop relying on manual processes and Excel workarounds to get basic insights into production status and performance.

Empower managers with real-time dashboards and KPI reports tailored to their needs. Uncover actionable insights to reduce waste, downtime and bottlenecks.

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Trusted by industry leaders

Some inspiring stories of clients across the globe.

FactryOS at Jacques Ice

Increasing OEE performance with 10% at Jacques Ice

Discover how FactryOS improved operational efficiency and OEE for one of Europe's top ice cream producers.

FactryOS at Copaco

Enabling lean production and real-time reporting at Copaco

See how textile producer Copaco digitised production operations and gained real-time data insights with FactryOS.

FactryOS at Helioscreen

Improving productivity and delivery reliability at Helioscreen

Learn how Helioscreen increased process flexibility, productivity, and delivery reliability leveraging FactryOS.

The MES that grows with your needs

Move away from monolithic MES solutions. Due to scalable technologies and flexible modules, FactryOS allows you to start modestly, and scale rapidly.

Real-time Process Monitoring

Monitor data from processes, systems, and equipment in real-time, on any device, to uncover new process insights and spot anomalies instantly.

Dashboarding and Reporting

Thanks to an open database model, obtaining integrated data insights becomes easy. Build real-time dashboards in minutes. Save hours on reporting.

Order Management and Execution

Execute production orders, and include essential information for operators. Get a clear overview of running orders spread over different lines.

Operator Checklists

Guide operators to perform various checks before, during and after each production to eradicate human errors, and streamline quality.

Machine Parameter Sets

Automatically set variable machine parameters for different production requirements, enabling quick production adjustments.

Automatic and Manual Registrations

Determine loss reasons with downtime, performance and waste registration. Automatically assign the reason for downtime, or add it in a reason tree.

Translatable User Interface

Ensure a smooth operator experience by automatically translating the MES interface and work instructions in the operators' preferred language.

Integrated Genealogy

Simplify tracking and tracing of products, product lots, and raw materials. Decrease WIP levels. Find the root cause of quality issues.

Equipment Management

Define the layout of your production site, including every line, storage tank and storage location. Incorporate new equipment effortlessly.

OEE Monitoring

Make data-driven business decisions by visualising Overall Equipment Effectiveness (OEE), and other KPIs, in web-based dashboards.

Shift Management

Track production schedules and shifts to improve scheduling accuracy, optimise resource allocation, and increase operational efficiency.

IT / OT integration

Integrate IT systems, machines, equipment, barcode scanners, label printers, PLCs and SCADA systems using a lightweight messaging queuing system.

Why not see for yourself?

Radically reduce waste and unplanned downtime. Streamline processes and quality with a scalable and user-centric MES tailored to your needs.
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